Waste Water Evaporator Steam Based
Overview
A Steam-Based Waste Water Evaporator is a thermal evaporation system designed to concentrate industrial wastewater by utilizing steam as the heating medium. The system efficiently evaporates water from high-TDS wastewater streams, reducing liquid waste volume and supporting Zero Liquid Discharge (ZLD) objectives.
Steam-heated evaporators offer lower operating costs compared to electric systems when steam is readily available from an existing boiler facility.
Treatment Process Flow
Wastewater Collection Tank → Feed Pump → Steam Heated Evaporator → Water Evaporation → Condensate Collection → Concentrate Collection Tank → Sludge Disposal
Technical Specifications
Parameter | Specification |
Technology | Thermal Evaporation |
Heating Source | Saturated Steam |
Type | Pan Type / Forced Circulation Type |
Operation | Batch / Continuous |
Construction Material | SS304 / SS316 / SS316L |
Evaporation Capacity | 50 LPH to 10,000+ LPH |
Steam Pressure | 2 – 8 Kg/cm² (Typical) |
Control System | Semi-Automatic / Fully Automatic |
Installation | Floor Mounted / Skid Mounted |
Main Components
Equipment | Function |
Feed Tank | Wastewater storage |
Feed Transfer Pump | Transfer of wastewater |
Steam Heated Evaporation Chamber | Water evaporation |
Steam Coil / Steam Jacket | Heat transfer medium |
Vapor Outlet System | Vapor discharge |
Condenser System (Optional) | Condensate recovery |
Concentrate Collection Tank | Collection of concentrated residue |
Control Panel | Process control and monitoring |
Structural Support Frame | Equipment support |
Available MOC (Material of Construction)
Component | MOC Options |
Evaporation Chamber | SS304 / SS316 / SS316L |
Steam Coil / Jacket | SS304 / SS316 |
Feed Tank | HDPE / PP / SS |
Piping | SS304 / SS316 / UPVC |
Concentrate Tank | HDPE / SS |
Structural Frame | MS Painted / SS |
Performance
Parameter | Typical Value |
Volume Reduction | Up to 90–95% |
Water Recovery | Up to 95% |
Suitable Feed TDS | High TDS & High COD Streams |
Steam Consumption | As per wastewater characteristics |
Concentrate Generation | 5–10% of feed volume |
Capacity Range
Model | Evaporation Capacity |
VE-SWE-50 | 50 LPH |
VE-SWE-100 | 100 LPH |
VE-SWE-250 | 250 LPH |
VE-SWE-500 | 500 LPH |
VE-SWE-1000 | 1000 LPH |
VE-SWE-2000 | 2000 LPH |
Customized Models | Up to 10,000+ LPH |
Benefits
- Significant Wastewater Volume Reduction
- Reduced Disposal Cost
- High Water Recovery
- Utilizes Existing Boiler Steam
- Energy-Efficient Operation
- Suitable for Continuous Industrial Use
- Environment-Friendly Solution
- Supports Zero Liquid Discharge (ZLD)
Applications
- Chemical Industries
- Pharmaceutical Industries
- Textile & Dyeing Industries
- Electroplating Industries
- Metal Finishing Industries
- Food Processing Industries
- Paint & Ink Industries
- Distillery & Process Industries
- RO Reject Water Treatment
- ETP & CETP ZLD Applications
Features
- Steam Heated Operation
- Lower Running Cost Compared to Electric Systems
- High Evaporation Efficiency
- Suitable for High TDS Wastewater
- Heavy-Duty SS Construction
- Compact Design
- Easy Operation & Maintenance
- Ideal for ZLD Applications
Vikas Engineering Solution
- Scope of Supply
- Process Design & Engineering
- Steam-Based Waste Water Evaporator
- Steam Heating System
- Feed & Transfer System
- Condensate Recovery System
- PLC-Based Automation (Optional)
- Installation & Commissioning
- AMC & Technical Support
Why Choose Vikas Engineering?
- Customized Process Design
- SS304 / SS316 / SS316L Construction
- Energy-Efficient Steam Heating
- Robust Industrial Design
- Suitable for High TDS & Difficult Wastewater
- Turnkey ZLD Solutions
- Reliable After-Sales Service
Vikas Engineering manufactures Steam-Based Waste Water Evaporators for industrial wastewater concentration, RO reject treatment, water recovery, and Zero Liquid Discharge (ZLD) applications, offering reliable and cost-effective evaporation solutions for various industries.