Waste water Evaporator Gas Based
Overview
A Gas-Based Waste Water Evaporator is a thermal evaporation system designed to reduce wastewater volume by utilizing LPG, PNG, Natural Gas, Biogas, or Diesel-fired burners as the heat source. The system evaporates water from industrial wastewater, leaving behind concentrated solids for disposal or further processing.
Gas-fired evaporators are widely preferred for medium and large-capacity applications due to their lower operating costs compared to electric heating systems and their suitability for Zero Liquid Discharge (ZLD) requirements.
Treatment Process Flow
Wastewater Collection Tank → Feed Transfer Pump → Gas Fired Evaporation System → Water Evaporation → Vapor Discharge / Condensation → Concentrate Collection Tank → Sludge Disposal
Technical Specifications
Parameter | Specification |
Technology | Thermal Evaporation |
Type | Pan Type Evaporator |
Heating Source | LPG / PNG / Natural Gas / Biogas / Diesel |
Operation | Batch / Semi-Continuous |
Construction Material | SS304 / SS316 / SS316L |
Evaporation Capacity | 50 LPH to 10,000+ LPH |
Burner Type | High-Efficiency Industrial Burner |
Temperature Range | Ambient to 100°C+ |
Control System | Manual / Semi-Automatic / Automatic |
Main Components
Equipment | Function |
Feed Tank | Wastewater storage |
Feed Transfer Pump | Wastewater transfer |
SS Evaporation Pan | Evaporation chamber |
Gas Burner Assembly | Heat generation |
Combustion Chamber | Efficient heat transfer |
Chimney / Exhaust System | Flue gas discharge |
Concentrate Collection Tray | Collection of concentrated residue |
Control Panel | Burner and system control |
Support Structure | Equipment mounting frame |
Available MOC (Material of Construction)
Component | MOC Options |
Evaporation Pan | SS304 / SS316 / SS316L |
Feed Tank | HDPE / PP / SS |
Piping | SS / UPVC / CPVC |
Concentrate Tray | SS304 / SS316 |
Structural Frame | MS Painted / SS |
Chimney | MS / SS |
Performance
Parameter | Typical Value |
Volume Reduction | Up to 90–95% |
Water Recovery | Up to 95% |
Suitable Feed TDS | High TDS Wastewater |
Concentrate Generation | 5–10% of Feed Volume |
Fuel Consumption | Depends on wastewater characteristics and capacity |
Fuel Options
Fuel Type | Application |
LPG | Small & Medium Industries |
PNG | Continuous Industrial Operation |
Natural Gas | Large Industrial Facilities |
Biogas | Sustainable Energy Applications |
Diesel | Backup or Remote Locations |
Capacity Range
Model | Evaporation Capacity |
VE-GWE-50 | 50 LPH |
VE-GWE-100 | 100 LPH |
VE-GWE-250 | 250 LPH |
VE-GWE-500 | 500 LPH |
VE-GWE-1000 | 1000 LPH |
VE-GWE-2000 | 2000 LPH |
Customized Models | Up to 10,000+ LPH |
Applications
- Chemical Industries
- Pharmaceutical Industries
- Textile & Dyeing Industries
- Electroplating Industries
- Metal Finishing Industries
- Food Processing Industries
- Paint & Ink Industries
- Distilleries & Process Industries
- RO Reject Water Treatment
- ETP & CETP ZLD Applications
Benefits
- Significant Wastewater Volume Reduction
- Lower Operating Cost Than Electric Systems
- High Water Recovery
- Suitable for High TDS Streams
- Simple and Reliable Operation
- Reduced Disposal Cost
- Environment-Friendly Solution
- Supports Zero Liquid Discharge (ZLD)
Vikas Engineering Solution
- Scope of Supply
- Process Design & Engineering
- Gas-Based Waste Water Evaporator
- Gas Burner System
- Feed Transfer System
- Exhaust & Chimney System
- Automation & Control Panel
- Installation & Commissioning
- AMC & Technical Support
Features
- Gas-Fired Heating System
- Low Operating Cost
- Robust Industrial Design
- High Evaporation Efficiency
- Suitable for High TDS Wastewater
- Compact Footprint
- Easy Installation & Maintenance
- Ideal for ZLD Applications
Why Choose Vikas Engineering?
- Customized Capacity & Design
- SS304 / SS316 / SS316L Construction
- High-Efficiency Burner Technology
- Suitable for High TDS Wastewater
- Cost-Effective ZLD Solution
- Turnkey Project Execution
- Reliable After-Sales Service
Vikas Engineering manufactures Gas-Based Waste Water Evaporators (Pan Type) utilizing LPG, PNG, Natural Gas, Biogas, or Diesel-fired heating systems for efficient wastewater volume reduction, water recovery, and Zero Liquid Discharge (ZLD) applications across various industries.