Clariflocculator
Overview
A Clariflocculator is a combined unit that integrates flocculation and clarification into a single system. It is widely used in Water Treatment Plants (WTP), Effluent Treatment Plants (ETP), Sewage Treatment Plants (STP), and Industrial Process Water Treatment Systems for the efficient removal of suspended solids, turbidity, color, and other settleable impurities.
The flocculation zone promotes the formation of larger flocs through gentle mixing, while the clarification zone allows these flocs to settle by gravity, producing clear overflow water.
Treatment Process Flow
Raw Water / Effluent → Chemical Dosing → Flocculation Zone → Clarification Zone → Clear Water Collection → Sludge Collection & Removal
Technical Specifications
Parameter | Specification |
Capacity Range | 5 KLD to 20,000+ KLD |
Tank Shape | Circular / Rectangular |
Construction | RCC / MS / SS |
Drive Type | Centre Drive / Peripheral Drive |
Flocculation Mechanism | Paddle Type |
Sludge Collection | Scraper Mechanism |
Operation | Continuous |
Types of Clariflocculators
Type | Application |
Circular Clariflocculator | Most common industrial application |
Rectangular Clariflocculator | Large-capacity treatment plants |
Centre Drive Clariflocculator | Small to medium capacities |
Peripheral Drive Clariflocculator | Large diameter clarifiers |
Mechanical Clariflocculator | Continuous sludge removal systems |
Working Principle
Stage | Function |
Chemical Dosing | Addition of coagulants and flocculants |
Flocculation Zone | Gentle mixing for floc formation |
Clarification Zone | Settling of flocs by gravity |
Overflow Launder | Collection of clarified water |
Sludge Hopper | Collection of settled sludge |
Sludge Removal | Periodic sludge withdrawal |
Available MOC (Material of Construction)
Component | MOC Options |
Tank | RCC / MS / SS304 / SS316 |
Bridge Structure | MS Painted / HDG / SS304 |
Flocculator Paddles | MS Epoxy Coated / SS304 / SS316 |
Scraper Arms | MS Epoxy Coated / SS304 / SS316 |
Centre Column | MS / SS304 / SS316 |
Launder & Weirs | FRP / SS304 |
Fasteners | SS304 / SS316 |
Main Components
Equipment | Function |
Feed Well | Uniform distribution of influent |
Flocculation Chamber | Floc formation |
Paddle Mechanism | Slow-speed mixing |
Clarification Zone | Settling of flocs |
Scraper Arms | Sludge collection |
Sludge Hopper | Sludge accumulation |
Overflow Launder | Collection of treated water |
Drive Unit & Gearbox | Rotation of flocculator and scraper mechanism |
Performance
Parameter | Typical Value |
Suspended Solids Removal | Up to 90–95% |
Turbidity Reduction | Up to 95% |
Sludge Collection Efficiency | High |
Overflow Water Quality | Excellent |
Applications
- Water Treatment Plants (WTP)
- Effluent Treatment Plants (ETP)
- Sewage Treatment Plants (STP)
- Common Effluent Treatment Plants (CETP)
- Textile Industries
- Chemical Industries
- Pharmaceutical Industries
- Food & Beverage Industries
- Paper & Pulp Industries
- Municipal Water Treatment Projects
Benefits
- Efficient Suspended Solids Removal
- Reduced Footprint Requirement
- Lower Capital Cost
- Improved Clarification Performance
- Reliable Sludge Collection
- Easy Operation & Maintenance
- Suitable for Industrial & Municipal Applications
Vikas Engineering Solution
- Scope of Supply
- Process Design & Engineering
- Clariflocculator Mechanism
- Bridge Structure
- Paddle Flocculator Assembly
- Sludge Scraper System
- Drive Unit & Gearbox
- Installation & Commissioning Support
- AMC & Spare Parts Support
Features
- Combined Flocculation & Clarification Unit
- Compact Design
- Reduced Civil Construction Cost
- High Clarification Efficiency
- Continuous Operation
- Low Maintenance Requirement
- Robust Mechanical Construction
- Suitable for Large Flow Applications
Why Choose Vikas Engineering?
- Customized Design for Any Capacity
- RCC & MS Tank Compatible Systems
- Heavy-Duty Mechanical Construction
- Efficient Sludge Removal Mechanism
- Low Maintenance Design
- Turnkey WTP, ETP & STP Solutions
- Reliable After-Sales Service
Available Capacity Range: 5 KLD to 20,000+ KLD
Suitable for Municipal, Industrial, Commercial, and Infrastructure Water & Wastewater Treatment Projects.
Vikas Engineering manufactures high-performance Clariflocculator Systems with integrated flocculation and clarification technology for efficient suspended solids removal, sludge collection, and water clarification in WTP, ETP, STP, and industrial treatment plants.