Softener Filter
Overview
A Water Softener System is designed to remove hardness-causing minerals such as calcium (Ca²⁺) and magnesium (Mg²⁺) from water through the ion-exchange process. Soft water prevents scale formation in boilers, cooling towers, pipelines, heat exchangers, RO systems, and industrial equipment, thereby improving efficiency and extending equipment life.
Available MOC (Material of Construction)
Sr. No. | MOC Type | Suitable Applications |
1 | FRP Vessel | Commercial and industrial water treatment |
2 | Mild Steel (MS) Painted | Industrial applications |
3 | MS Rubber Lined (MSRL) | High-capacity industrial softening systems |
4 | SS 304 | Food, beverage, pharmaceutical industries |
5 | SS 316 | Chemical and high-corrosion applications |
Technical Specifications
Parameter | Specification |
Process | Ion Exchange |
Resin Type | Strong Acid Cation Resin |
Hardness Removal | Up to 99% |
Operating Pressure | 2.5 – 6.0 kg/cm² |
Design Pressure | Up to 7.0 kg/cm² |
Regeneration | Salt (NaCl) Based |
Control Valve | Manual / Semi-Automatic / Automatic |
Water Hardness | As per feed water quality |
Standard Scope of Supply
Item | Description |
Softener Vessel | FRP / MS / MSRL / SS304 / SS316 |
Cation Exchange Resin | High-capacity softening resin |
Under Bed Media | Graded Gravel Support |
Brine Tank | HDPE/LLDPE Construction |
Multiport / Control Valve | Manual or Automatic |
Internal Piping | UPVC / SS |
Pressure Gauges | Inlet & Outlet |
Salt Charging Arrangement | Included |
Available Sizes
Capacity | Flow Rate (Approx.) |
500 LPH | 0.5 m³/hr |
1000 LPH | 1.0 m³/hr |
2000 LPH | 2.0 m³/hr |
5000 LPH | 5.0 m³/hr |
10,000 LPH | 10.0 m³/hr |
20,000 LPH | 20.0 m³/hr |
Customized | As per project requirement |
Applications
- Boiler Feed Water Treatment
- Cooling Tower Makeup Water
- RO Plant Pretreatment
- Food & Beverage Industries
- Pharmaceutical Industries
- Textile Industries
- Hotels & Hospitals
- Commercial Buildings
- Process Water Treatment
Benefits
- Eliminates Water Hardness
- Prevents Scale Formation
- Improves Boiler Efficiency
- Protects Pipelines & Equipment
- Enhances RO Membrane Life
- Low Operating Cost
- Automatic Regeneration Options
- Long Resin Service Life
Working Principle
Stage | Function |
Service Cycle | Hardness ions exchanged with sodium ions |
Exhaustion | Resin becomes saturated with hardness ions |
Regeneration | Salt solution restores resin capacity |
Rinse Cycle | Removes excess salt before service |
Typical Performance
Parameter | Result |
Feed Water Hardness | Up to 1000 ppm |
Outlet Hardness | Less than 5 ppm |
Hardness Removal Efficiency | Up to 99% |
Why Choose Vikas Engineering?
- Customized Design & Engineering
- Premium Quality Ion Exchange Resin
- Manual & Automatic Systems Available
- Multiple MOC Options
- Competitive Pricing
- Turnkey Installation Support
- Reliable After-Sales Service
Vikas Engineering manufactures Water Softener Systems in FRP, MS, MSRL, SS304, and SS316 construction for industrial, commercial, and process water applications, ensuring efficient hardness removal and long-term equipment protection.